Tag Archive for: Swedish Energy Agency

Coke-oven coke. Tour of car maker Volvo's GTO Foundry at Skövde, Sweden in insert. Photos by courtesy of David Agar.

Creation of Value Chains for Biochar as Alternative to Fossil Fuels in Industry in New Project

A grouping of Bio4Energy experts on systems analysis have won a large grant to map out new value chains for the production of biochar, a type of charcoal, for use in industry or as a carbon sink.

Biocarbon – with the application biochar, which is a form of biomass pre-treated in high temperatures and in a limited-oxygen environment – is being extensively investigated as an alternative to fossil coal in industrial processes, such as in the iron and steel industry.

However, with each major new replacement product comes the need to ascertain that it is sustainable in terms of economics, as well as social and environmental impacts; and that it can form or fit into the context it is in.

In the new project, PhD students will work together to map out a comprehensive scheme for value chains from raw material supply to industrial markets for this renewable technology.

In the new project, three new PhD students will work together to map out a comprehensive scheme for value chains from raw material supply to industrial markets for this renewable technology. They will perform their work from the Bio4Energy partner universities Luleå University of Technology and the Swedish University of Agricultural Sciences (SLU), both located in northern Sweden.

The project is part of a national Graduate School in Energy Systems, funded by the Swedish Energy Agency and coordinated by Linköping University (LiU), Sweden.

In addition to new value chains for production, the project will deliver policy recommendations and create a pool of in depth knowledge about markets, tools for policy-making and technology.

In addition to new value chains for production, the project will deliver policy recommendations and create a pool of in depth knowledge about markets, tools for policy-making and technology.

“We are going to develop knowledge about raw material sources for biocarbon and inventory flows of biomass in Sweden”, said David Agar, senior lecturer at SLU.

“We will look at surplus sources in pulp and paper and saw dust, forestry residues…. It doesn’t mean that we have to stick only with the big industries. We could look at recycled products or waste”, Agar said.

When it came to the potential of biocarbon and biochar as an alternative technology to fossil fuels, Agar said that the project would map both potentials and limitations.

“You cannot expect to have exactly the same process. You have to have something to compensate for the high carbon content of fossil fuels. You have to have a very pure carbon source, with good heating properties”, he added.

Carbon source still needed despite electrification

While it is true that there is a sweeping electrification underway, there are still industrial processes that require either a fossil or alternative source of fuel or gas.

”In fossil fuel-free steel production the plan is to use electricity both in the process of direct reduction and in the electric arc furnace”, according to project leader Elisabeth Wetterlund, Luleå University of Technology (LTU).

Direct reduction is the removal of oxygen from iron ore or other iron bearing materials in the solid state, while an electric arc furnace is a type of furnace used in steelmaking to melt and refine steel scrap or other raw materials, transforming them into molten steel.

Professor Wetterlund explained that while both of these processes are powered by renewable electricity, the addition of a fossil or renewable carbon source is still required to complement the hydrogen that is used for the reduction.

“Despite the electrification we still need carbon to produce the kind of steel we want and create appropriate conditions inside the electric arc furnace. This is where biochar comes in, as a replacement for coal and coke-oven coke”, she wrote in reply to questions.

Contacts

Elisabeth Wetterlund – Bio4Energy Systems Analysis and Bioeconomy, Affiliation with LTU

David Agar – Bio4Energy Systems Analysis and Bioeconomy, Affiliation with SLU

Dan Bergström – Bio4Energy Systems Analysis and Bioeconomy, Affiliation with SLU

Robert Lundmark – Bio4Energy Systems Analysis and Bioeconomy, Affiliation with LTU

Related projects

Nitrogen in biochars from biomass residual streams – forms, fate and plant availability in soils – Bio4Energy

Bio2Char – Pre-feasibility study of new residual streams as feedstock for production of biochar for industrial applications – Bio4Energy

Doped biochar materials for bio-based batteries – in-situ characterisation and understanding of structural versus electrochemical properties, BioBat – Bio4Energy

Design of biochar from residual streams – influence of fuel and process parameters on biochar properties for water and soil applications – Bio4Energy

Paving the road for introducing renewable energy carriers in large industries – Bio4Energy

Improvement of LCA and economic methodology for upscaling biofuel and bio material production – Bio4Energy

Activated and non-activated biochars and hydrochars from forestry-related waste streams for removal of environmental contaminants from sediments – Bio4Energy

Increasing the use of renewable energy carriers in Swedish mineral processing industries – Bio4Energy

Related news

Three-year Project Could Set Steelmaker Well on Way to Hydrogen-based Operations – Bio4Energy

Phase Out of Fossil Coal in Sweden’s Iron, Steel Industries on Cards – Bio4Energy

Role of Forests in Reining in Climate Change, Producing Energy – Bio4Energy

Large Project Granted for Making Affordable Bio-based Plastics, Using Algae as Feed

A consortium of Bio4Energy researchers has scored a grant for developing bio-based plastic to deliver prototypes of consumer products by project end, three years from now.

It involves a number of industrial and business partners who will provide either facilities and input material for experimental trials or develop consumer products, such as lampshade prototypes and a foam to go into packaging materials, respectively. The resulting products will be tested for their biodegradability.

It involves a number of industrial and business partners who will provide either facilities and input material for experimental trials or develop consumer products, such as lampshade prototypes and a foam to go into packaging materials, respectively. The resulting products will be tested for their biodegradability.

Global plastics production has exploded since the early 20th century and virtually all of it derives from fossil-based petrochemicals. In 2018, it stood at 359 million metric tons per annum.

At the end of life, over three fourths of plastics go into landfill. The breakdown of plastic made from petrochemicals generally takes hundreds of years and comes with leakage into the environment, especially for the kinds that degrade to microplastics during the composting process.

Plastic pollution has become an urgent global problem.

Innovation-to-consumer product value chain

In northern Sweden, Bio4Energy experts on the development and use of algae biomass for products and applications are proposing to tackle the issue head on by linking up actors in a research innovation-to-consumer product value chain.

The Swedish Energy Agency—which is not only a government agency, but also a research funder—has agreed to part sponsor the development of more affordable polyhydroxyalkanoate (PHA), which is a type of bio polyester that has the moldability of traditional plastics.

So far, PHA as a plastic alternative has had limited uptake, mainly because of the high cost of the feed for bacteria that make it. Here is where the Bio4Energy research comes in.

The scientists will identify strains of microalgae which, using sunlight and carbon dioxide, make biomass that the bacteria like to eat. The algae themselves will feed off industrial flue gases and wastewater produced at premises of regional energy utility Umeå Energi, which the green algae help clean during the while.

The scientists will identify strains of microalgae which, using sunlight and carbon dioxide (CO2), make biomass that the bacteria like to eat. The algae themselves will feed off industrial flue gases and wastewater produced at premises of regional energy utility Umeå Energi, which the green algae help clean during the while. The project also involves a utility that delivers drinking water, as well as handles sewage water treatment and waste recycling in the greater Umeå area; Vakin.

Algae research expert Christiane Funk will lead the project from Umeå University (UMU) and collaborate with Francesco Gentili, Swedish University of Agricultural Sciences (SLU), whose team operates development facilities at the Umeå Energi Dåva site. His colleague Carmen Cristescu will perform a life cycle assessment of the process. Bio4Energy programme manager Leif Jönsson’s group at UMU is also part of the project.

“We are going to use algae as feed for bacteria producing PHA, a type of bio polyester. The bacterial cultivation will be scaled up to litres by RISE Processum”, professor Funk said.

Membership company Processum at RISE Research Institutes of Sweden is one Bio4Energy’s strategic partners. Bio4Energy alumnus Pooja Dixit will lead this part of the work.

High cost of PHA limits market uptake

PHA as an alternative to petrochemical polymers for plastic production has had limited market uptake because of its high cost.

“It would be perfect to use PHA instead of plastic. We try to make it cheaper so that PHA can compete with fossil-based plastic and we also try to make the process more sustainable by using microalgae. We have to test which bacteria like which type of sugars [or carbohydrates] to produce PHA”, professor Funk said.

“It would be perfect to use PHA instead of plastic. We try to make it cheaper so that PHA can compete with fossil-based plastic and we also try to make the process more sustainable by using microalgae. We have to test which bacteria like which type of sugars to produce PHA”.

Downstream, two companies stand ready to turn the PHA into products.

In Stockholm, Interested Times Gang will take PHA from the project, to attempt 3D printing lampshades.

SME Cass Materials at Örnsköldsvik aim to mix the PHA with starch to improve an existing form of packing material in terms of its environmental footprint. The company describes the material as a “next generation bio-based foam that is lightweight with good mechanical strength and insulation properties for the packaging industry”.

Finally, Biocompost of Skellefteå is going to test the materials produced, particularly the ones that have a starch component, to see how long they take to biodegrade.

“We are going to work on the microalgae and the bacteria… and feed the carbohydrate to the bacteria in a two-step process”, Funk explained;

“We are going to test different algal strains [to ascertain] which produce the best feed for the bacteria”.

Globally, nine per cent of plastic waste is recycled and 12 per cent is incinerated. In countries that have ocean shorelines, each year between 4.8 million and 12.7 million metric tons of plastic waste are discarded into the sea. Source: Encylopaedia Britannica.

Project title: Waste2Plastic – Circular economy, recycling of CO2, nitrogen, phosphorus and water for bioplastics in a sustainable society

Funders: Swedish Energy Agency’s strategic innovation program RE:Source, which focuses on developing circular and resource-efficient material flows that are within planetary “boundaries”. The joint contribution of industrial partners is expected to match the SEA grant.

Bio4Energy research leaders involved

Christiane Funk, project manager and Leif Jönsson – Bio4Energy Biopolymers and Biochemical Conversion, affiliation with Umeå University

Francesco Gentili – Bio4Energy Environment and Nutrient Recycling, affiliation with the Swedish University of Agricultural Sciences

Carmen Cristescu – Bio4Energy Systems Analysis and Bioeconomy, affiliation with the Swedish University of Agricultural Sciences

Lalie Kossatz and Pooja Dixit – Processum at RISE

Business partners: Umeå Energi, Vakin, Cass Materials, ITG Studio, Biocompost

Related projects

Circular and sustainable production of bioplastics with the help of photosynthetic microorganisms – Proof of concept – Bio4Energy

Waste2Plastic – Production of bioplastic from algal biomass generated from wastewater – Bio4Energy

Related news

Microalgae that Thrive in Cold Climate Clean Wastewater, Give Biomass for Renewable Plastics – Bio4Energy

Sweden’s Bioeconomy Arena to Open by Early 2025: Bio4Energy Researchers Stopped by – Bio4Energy

Breakthrough Innovation: Hydrogels from Norwegian Kelp to Be Commercialised – Bio4Energy